Jayanta Kumar Mandal
+91 9434776079 C-7/8, Road -1, RSTS, Burnpur – 713325
[email protected] Asansol, West Bengal, India
Manager-Production and Process/ Sectional Head/ Engineering Manager
An Integrated Steel Plant professional looking for a challenging role and want to be a part of a sustainable business. A Metallurgical Engineer with 14 years of Experience in Blast Furnace Operation with clean and progressive track record as a task-master. A goal oriented leader and motivational mentor who can transform possibilities into results. Mid Level Manager- responsible for full control of a production team and achieving Daily Production Target.
ü B.E.-Metallurgy professional with 14 years of experience in Operations & Maintenance.
ü Controlling Production Variables and Process Parameters.
ü Formulate the strategy, annual business plans, policies and procedures of the Production Section, to support the organizational business strategy.
ü Preventive Maintenance and Breakdown Maintenance.
ü Design programs and activities necessary to improve production operations.
ü Implementation of Safety Guidelines as per OHSAS 18001:2007 and developed HIRA guidelines.
ü Monitor and control Section budget and discuss the Production Section’s annual budget with the Finance Section and obtain approval from the General Manager.
ü Contract Handling and Material procurement for Blast Furnace Dept.
ü Enhanced the knowledge base as the “Training Engineer” of the Department.
ü Strong work ethics and exceptional Mentoring Skill.
ü Strong working knowledge of MS-Office and Adobe Acrobat
· Hot Metal Production
· Operation and Maintenance
· Cost Control
· Quality Control
· Project Manager
· Manpower Management
· Contract Handling
· Operational Data Analysis
· Short and Long term Planning
· Strategic Planning
· Safety Inspector
· Effective Communication
Manager – Blast Furnace Operations
Steel Authority of India, Burnpur July 2014 to till date
ü Sectional Head of Stock House and BLT
ü Ensured raw material availability, continuous charging, BLT troubleshooting, charging MATRIX setting, manpower distribution, maintenance planning and long term planning.
ü Formulated operational strategies as the member BF Core Operation Team.
ü Evaluated various process & system parameters like Raw Material Size Analysis, Manpower Productivity to plan for achieving desired productivity and hot metal quality.
ü Developed SOPs for the newly commissioned Stock House of BF no. 5
ü Incorporated new conditions while indenting the Operational Contract for Stock House area.
ü Set performance objectives and KPIs and regularly review/monitor performance of the Production Section.
Deputy Manager – Blast Furnace Operations
Steel Authority of India, Burnpur July 2011 to June 2014
ü Acted as Area Head of Ore Handling Plant and Assistant Fce. In-charge.
ü Prepared all pre-production plans that Production Engineers will need to follow ahead of starting any production cycle.
ü Controlled a team of 60-80 people in a unionized environment.
ü Managed hot metal handling Logistics necessary for production & quality control
Assistant Manager – Blast Furnace Operations
Steel Authority of India, Burnpur July 2008 to June 2011
ü Acted as the Shift Manager for all the furnaces.
ü Administered completion of casting schedule of furnaces, hot metal dispatch, off-take prediction, logistics control and troubleshooting related to casting processes.
ü Responded rapidly to emergencies, ensuring that production targets are met and that no delays are happening.
Junior Manager – Blast Furnace Operations
Steel Authority of India, Burnpur Apr 2004 to June 2008
ü Ensured completion of number of casts within a shift, shift manpower management, monitoring of Fce. movement, hot metal quality, and proper communication to higher-ups.
ü Assembled process Data and transformed them into various trends to analyze process variables.
Graduate Engineer Trainee
Sesa Goa Ltd August 2003 to Apr 2004
ü Adapted necessary skills like Team Management , Operational procedures and Resource mobilization while working as the Shift Executive.
ü Merit of minimizing coke rate by 15 kg/THM by introducing “Nut Coke Charging” with Ferrous Burden in July-2012
ü Achieved Highest Monthly Production of 20934 THM with % FF of 134.1% in BF-2 while working as the Asst. Fce In-Charge.
ü Evaluated methods “Zero Stoppage Charging” during “Commissioning of BF-5” project as well as facilitated improvements in project work, which helped in Achieving “ Successful commissioning of BF-5 among SAIL Plants”
ü Initiated successful implementation of “Zero Spillage” mechanism as well as the cost reduction by “Recirculation of Spilled Materials” related to Charging systems along with Mechanical and Electrical selection.
ü Implemented Cost Control measures and developed cost effective modifications in Stock House Area.
ü Recorded zero unsolved customer / supplier related complaints by 100% completion of 3Casts/Shift Target by Smart Controlling of Logistics and Proactive Measures, while working as the Shift Manager.
ü Successful in reducing maintenance shutdown rate from 16% to 2.7% as well as saving maintenance costs by 10% through effective roll-out of “Streamlining Maintenance Schedule” and “Knowledge Enhancement” of individual workers.
ü Having vast experience of Furnace Reviving and Breakdown Management and have been appreciated for the same.
Ø Supplier Based Training at Pohang, South Korea by POSCO E & C (Classroom and Furnace Visit);Duration:21 days
Ø Hands on Training at BF 4-Complex of JSW Steel, Bellary; Duration: 1 month
Ø On Job Training ’at RSP-SAIL for Commissioning of 4060m3 B.F.; Duration: 3 months
Ø Customized Advanced Hydraulics at Burnpur; Duration: 3 weeks.
⇒ Bachelor of Engineering in Metallurgy from Indian Institute of Engineering Science and Technology, Shibpur, West Bengal in 2003 with 73.04%
⇒ Higher Secondary School Certificate from Anandamath Vidyapith (West Bengal Council of Higher Secondary Education ), Kolkata in 1999 with 75.70%
⇒ Secondary School Certificate from Santinagar High School (West Bengal Board of secondary Eucation), Kolkata in 1997 with 79.0%
Reading Business News Papers(Economic Times), Short Biographies. Listening to Music. Travelling to discover Scenic beauties. Watching Cricket.